Glow-worm Ultimate 50CF User Manual

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Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
221787B.11.00
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a
Comprehensive First Year Guarantee.
Attached to the centre of these instructions is your Guarantee Registration Card,
which we recommend you complete and return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the
Heatcall Customer Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Open Flue Boiler
This is a Cat I
2H
Appliance
BS 6332
BS 5258
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card.
The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use)
Regulations, be handed to the user on completion of the installation.
To be left with the user
Instructions for Use
Installation and Servicing
G.C. No. 41 319 49
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
50CF
2143
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Summary of Contents

Page 1 - Installation and Servicing

Hepworth Heating Ltd.,Nottingham Road, Belper, Derbyshire. DE56 1JTGeneral/Sales enquiries:Tel: (01773) 824141 Fax: (01773) 820569One Contact Local S

Page 2 - Important Information

10221787B5.1 Control Box RemovalRemove the electrical control box securing screw, see diagram5.1. Pull the control box down at the front and pull for

Page 3

11221787B5 Electrical Connection8049BROWNBLUEGRN/YELBLUEBROWNNEEARTH230V~50Hz PERMANENT MAINSSUPPLY FUSED AT 3 AMPBLKTHERMOSTAT NC CGRN/YELBROWNELECTR

Page 4

12221787BDiagram 6.3SPARK GAPAND FLAME DIMENSION2145HEXPILOT BURNERSECURINGNUT2.5 TO 5.0mm(1/8 in) (3/16 in)10 to 14mmSPARKELECTRODE6 CommissioningT

Page 5 - 1 General Data

13221787BDiagram 6.5SECURING SIDE PANELS2158SIDEPANELSECURINGSCREW (6)6 CommissioningDiagram 6.4BURNERSUPPLYTUBEPILOT SUPPLY TUBEBLUEGREEN/YELLOWBROWN

Page 6 - 2 Flue and Ventilation

14221787BDiagram 8.2MULTI-FUNCTIONALCONTROL FILTERS2142FINE INLETSCREENPILOTFILTERDiagram 8.1MULTI-FUNCTIONALCONTROL CONNECTIONS5313HEX SCREW (4)&apos

Page 7 - 3 Water Systems

15221787B8 Servicing and Replacement of Parts8.6 Main InjectorGain access as Section 8.1.Remove main burner as Section 8.2.Remove the main burner inje

Page 8

16221787BDisconnect the pilot supply tube by unscrewing the tubing nut.Remove the pilot burner by unscrewing the fixing at the left handside.Reassembl

Page 9

17221787B9 Fault FindingPILOT WILL NOT LIGHTSTART HERECheck flue blockage safety device has not operated, check gas line-open all cocks, rectify any b

Page 10 - 5 Electrical Connection

18221787B9 Fault FindingRe-connect boiler flue blockage safety device to points A and B. Disconnect thermocouple at connection point D of the gas val

Page 11 - 6 Commissioning

19221787B9 Fault FindingDiagram 9.4FAULT FINDING0899/AFaulty gas valve.Replace.Turn boiler thermostat to "O'.Does main burner extinguish.Boi

Page 12

2221787BImportant InformationIntroduction 3Lighting the Boiler 4General Data 1 5Flue & Ventilation 2 6Water Systems 3 7Installation 4 8Electrical

Page 13 - 7 User Information

20221787B10 Replacement PartsKey No Part No Description G.C. Part No.Diagram 10.1Please quote the name of the appliance and its serial number, found o

Page 14

3221787BInstructions for UseIntroductionPlease read these instructions and follow them carefully for thesafe and economical use of your boiler.The Ult

Page 15 - 8.8 Pilot Burner Injector

4221787BInstructions for UseConnecting an Electrical PlugThe colours of three core flexible cable are, Brown - live, Blue- neutral, Green and Yellow -

Page 16 - 8.13 Ignition Lead

5221787B1 General Data 1 General Notes and InformationThis boiler is for use on natural gas G20.Wherever possible, all materials, appliances and compo

Page 17 - 9 Fault Finding

6221787BCOMPARTMENTVENTILATIONREQUIREMENTSULTIMATE 50CFCOMPARTMENT AIR VENT TABLE 2.FROM ROOMOR SPACE174cm228in2348cm256in287cm214in2174cm228in2HIGH L

Page 18

7221787B2 Flue and VentilationThe flue must be installed in accordance with therecommendations in the current issue of BS5440 Part 1.The flue should b

Page 19

8221787BDiagram 3.2FULLY PUMPED CIRCULATIONSYSTEM (DIAGRAMMATIC)Diagram 3.3PRESSURELOSS OF BOILER1metre Min.27 metresMax.22mm VENT &15mm COLD FEED

Page 20 - 10 Replacement Parts

9221787BNote: It is NOT recommended that the boiler be placed in anupright position. If it is unavoidable great care must be taken notto damage the g

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