Glow-worm Ultimate 80FF User Manual

40982000225233A.10.04All replacement partsAll labour chargesAll call-out chargesGuarantee RegistrationFanned Flue BoilerCat II2H3PBS 6332BS 5258Refere

102000225233B3 Water SystemsDiagram 3.26458FEED ANDEXPANSIONCISTERN22mm VENT(MIN.)15mm (MINIMUM)COLD FEEDOPEN VENTED FULLY PUMPED WATER SYSTEMRECOMMEN

112000225233BMETHOD 1METHOD 2METHOD 3SUPPLY STOPVALVESUPPLYPIPEHOSEUNIONSSERVICINGVALVETEMPORARYHOSEHEATINGSYSTEMHEATINGSYSTEMTEMPORARYHOSEHOSEUNIONSS

122000225233B4 Flue and Appliance PreparationDiagram 4.1Diagram 4.2Diagram 4.3Standard Flue terminal illustrated.Standard Flue terminal illustrated.68

132000225233B4 Flue and Appliance PreparationDiagram 4.4SIDE FLUEREAR FLUE75mm115mmMINIMUMHOLE0098MBOILERCENTRE LINEFLUECENTRE LINE14mmFor a wall thic

142000225233BDiagram 4.6Diagram 4.7Diagram 4.8FLUEDUCTLONG FLUETERMINALSTANDARD FLUETERMINALQ PLUS 5mmQBOILERCENTRELINET MINUS 188mm6833683168294 Flue

152000225233B4 Flue and Appliance PreparationDiagram 4.9BOILERCENTRELINELONG FLUETERMINALSTANDARDFLUETERMINAL68304.10 Rear FittingFit the self adhesiv

162000225233B4 Flue and Appliance Preparation4.12 Flue Assembly - InstallationIf the boiler is not to be fitted for some time cover the hole in thewal

172000225233B5 Boiler InstallationDiagram 5.1CONTROLSCOVERNUT(3)FRONTCOVERSHAKEPROOFWASHER4115 NUT5.1 Boiler PreparationWith the boiler still in the b

182000225233B5 Boiler InstallationDiagram 5.4ELECTRICALCONNECTIONSREAR SECURING SCREW (2)(SLACKEN but do not remove)GASKET4086AIR PRESSURE TUBESCLEAR

192000225233BDiagram 5.6Diagram 5.75 Boiler InstallationFLUEMANIFOLDSPIGOT(REAR FLUE OUTLET ILLUSTRATED)VERTICALREARRIGHTLEFTSCREW(2)JUBILEECLIPCuttin

22000225233BTesting and CertificationThis boiler is tested and certificated for safety and performance. It is therefore important that no alteration

202000225233BDiagram 5.10461933105 Boiler Installation5.7 Electrical ConnectionWARNING: This boiler must be earthed.Take care not to damage any inter

212000225233B6 CommissioningDiagram 6.240854108Diagram 6.1Please ensure the “Benchmark” logbook is completed and leftwith the user.6.1 All SystemsComm

222000225233BLoosen the main burner pressure test point screw and connecta suitable pressure gauge, see diagram 6.2.Make sure that any remote controls

232000225233B6 CommissioningDiagram 6.5Diagram 6.6CONTROLSCOVERSLIDERSWINGNUTWASHERTOPSEALSIDESEALNOTE: MAKE SUREOF CORRECTENGAGEMENTNUT408841406.6 Te

242000225233B7 Instructions to the UserDiagram 8.1Diagram 8.2BAFFLE (8 off)SECURING SCREW (4)FLUEHOODGASKET4083123138 ServicingInstruct and demonstra

252000225233B8 ServicingDiagram 8.4Diagram 8.5Diagram 8.6SECURINGSCREWMAINBURNERINJECTORPILOTBURNERSPRINGCLIPELECTRODEPILOTINJECTOR411241114143Remove

262000225233BDiagram 9.19 Fault FindingNEONINDICATORSNeon Indicators - An Aid to Fault FindingTHE NEON INDICATORS ARE AN AID TO FAULT FINDING ONLY. F

272000225233BDiagram 9.29 Fault FindingIs neon 1 lit?YESYESIs neon 2 lit?YESNOCorrect power supply problem.NOYESIs there 230V~between 3 on thermo

282000225233B9 Fault FindingDoes pump continue to run afterSL is interrupted?YESDoes pump stop after severalminutes?System satisfactory.Faulty PCB. R

292000225233B9 Fault FindingFUSEF1 & F2(F1A)AIR PRESSURE SWITCH CONNECTIONSSPARKELECTRODEO/H CUTOFFCONTROL STATFANAIRPRESSURESWITCHPILOTSOLENOIDMA

32000225233B4140Diagram 14625CONTROLS COVERDATA &SERIALNUMBERLABELRESETBUTTONVIEWING WINDOWSETTING POINTCONTROLTHERMOSTATKNOBGAS SERVICECOCK (Show

302000225233B9 Fault FindingDiagram 9.5rFULLY PUMPED OPENVENTED OR SEALEDWATER SYSTEMKEY:b-BLUEbk - BLACKbr - BROWNg/y - GREEN/YELLOWor - ORANGEr-REDy

312000225233B10 Replacement of PartsCONTROLTHERMOSTATCONTROLKNOBELECTRICALCONNECTIONSYELLOW 2 & 3SPLITGROMMETRETAININGCLIPLOCKNUTELECTRICAL

322000225233B10 Replacement of Parts10.4 Control Board (PCB) - diagram 102ARelease the control box, refer to Section 5.6.Disconnect the three electric

332000225233B10 Replacement of Parts10.7 Multifunctional Control - diagram 10.3Disconnect the pilot supply by unscrewing the tubing nut at themultifun

342000225233BDiagram 10.4Diagram 10.6REDCLEARAIR PRESSURESWITCH TUBESSECURINGSCREWSAIRPRESSURESWITCHELECTRICALCONNECTIONSCONTROLBOXFRONT INSULATIONRET

352000225233B10 Spare PartsKey No. Part No. Description GC Part No.1 800442 Multifunctional control 278 0212 208040 “O” ring 334 5923 205710 Injec

362000225233B11 Spare PartsDiagram 11.146211057811313157910149Because of our constant endeavour for improvement, details may vary slightly from those

42000225233B500mmAdditional clearances may berequired for installation65mm6mm6mmFRONTVIEW100mm0081MSIDE ORREAR FLUE5mm5mmDiagram 2CleaningWARNING: Th

52000225233BSIDE ELEVATION FRONT ELEVATIONBAPCDEJLMCLDNFGHPUMPEDRETURNPUMPEDFLOWK0075(a)MWATER CONNECTIONS22mm COPPER PIPEGAS CONNECTIONSRC1/2 (1/2 in

62000225233B1 General DataDATA TABLE 1.MODELTOTAL DRYWEIGHT(IncludingTerminal)LIFTWEIGHTWATERCONTENTGASCONNECTIONELECTRICITYRATINGWATERCONNECTIONELECT

72000225233BDiagram 1.3500mmAdditional clearances may berequired for installation65mm6mm6mmFRONTVIEW100mm0081MSIDE ORREAR FLUE5mm5mm1 General Data1.9

82000225233B2 Flue and VentilationAAFGEAGGGB,CB,CFFKKKCGLLDiagram 2.1 MINIMUM SITING DIMENSIONS FOR FANNED FLUE TERMINALS POSITIONA DIRECTLY BE

92000225233B10007505002500051015 20 25 30Flow rate (litres/minute)Water pressure loss(mm head of water)5945Design Flow Rate30.6L /min26.8L /min80FF70F