Glow-worm Micron 30FF User Manual

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221910F.10.04
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
We recommend you complete and return your Guarantee Registration Card as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning Glow-worm's own service
organisation on 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Fanned Flue Boiler
This is a Cat I
2H
Appliance
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the current edition of I.S.813
"Domestic Gas Installations" must be used.
To be left with the user
7319
Instructions for Use
Installation and Servicing
G.C. No. 41-047-46
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
Micron
30FF
Tel: (01773) 828100
Fax: (01773) 828070
Glow-worm
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
www.glow-worm.co.uk
The instructions consist of three parts, User, Installation and Servicing Instructions.
The instructions are an integral part of the appliance and must, to comply with the current issue of the
Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
CALL 0800 073 2142
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Summary of Contents

Page 1 - Installation and Servicing

221910F.10.04All replacement partsAll labour chargesAll call-out chargesThank you for installing a new Glow-worm appliance in your home.Glow-worm appl

Page 2 - Important Information

10221910F4 Flue and Appliance PreparationDiagram 4.19354

Page 3

11221910FSIDE FLUE115mmTOP FLUE OUTLETS115mmMINIMUMHOLESBOILERCENTRE LINEFLUECENTRE LINEBOILERFIXING POINTBOILERFIXING POINTREAR FLUE OUTLET1

Page 4 - Installation - 1 General

12221910FDiagram 4.5FOAM SEALFOAM SEALWALL THICKNESS-OVER 300mm15mmWALL THICKNESS-UP TO 300mmQ-35mmQQ7102Seal the joint with the tape provided.If the

Page 5 - 1 General

13221910FDiagram 5.37199TAIL PIPETUBINGNUTAIR VENTRETURNFLOW5 Boiler InstallationDiagram 5.2Diagram 5.1CONTROLS COVER6769CASESECURINGSCREWS7200VIEW ON

Page 6

14221910F5 Boiler InstallationDiagram 5.4MOUNTINGBRACKETNOTE:PIPES REMOVED FOR CLARITYSECURINGSCREWNOTE: Remove the electrical connections by pulling

Page 7 - 2 Flue and Ventilation

15221910FDiagram 5.75 Boiler InstallationJUBILEECLIPREARCONNECTION(within casing)Diagram 5.6BLANKINGPLATE7150FLUEDUCTEXTENSIONTOPCONNECTIONRETAININGCL

Page 8 - 3 Water Systems

16221910FMAINSSUPPLY230V~50HzBLOCKCONNECTORblLS Ng/yg/yg/ybrbblbbDiagram 5.105 Boiler InstallationSECURINGSCREW12384CONTROLBOX5.8 Pump ConnectionThe p

Page 9

17221910F6 CommissioningDiagram 6.2 BURNERPRESSURETEST POINTNOTE: Do not adjust anyother setting screws12183GAS PRESSUREADJUSTMENTSCREWMULTIFUNCTIONAL

Page 10 - Diagram 4.1

18221910F6 Commissioning6.4 Testing - ElectricalTurn the boiler temperature control knob fully clockwise to themaximum setting, which is approx. 82OC

Page 11

19221910F7 Instructions to the UserInstruct and demonstrate the safe and efficient operation of the boiler, heating system and domestic hot water syst

Page 12 - 4.10 Flue Positioning

2221910FImportant InformationGeneral Information 3Lighting the Boiler 3General Data 1 4Flue and Ventilation 2 7Water Systems 3 8Flue and Appliance Pre

Page 13 - 5 Boiler Installation

20221910FDiagram 8.4COMBUSTIONCHAMBERCOVER7226SCREWBURNERRETAININGSCREWBURNERSCREWDiagram 8.367788 ServicingDiagram 8.2BAFFLE(6 off)6779REMEMBER: When

Page 14

21221910F8 ServicingDiagram 8.5BURNERINJECTOR68018.4 InjectorWith the burner removed the injector can be inspected andcleaned as necessary, see diagra

Page 15

22221910FDiagram 9.29 Fault Finding10270NoNoNoBefore carrying out fault finding, ensure that gas, electricity and water are available to the boiler.

Page 16

23221910F10271Diagram 9.3102759 Fault Finding

Page 17 - 6 Commissioning

24221910Fblg/ybRESETLEDBURNERLIT LEDMAINS SUPPLY230V~50HzBLOCK CONNECTORbkLSNg/yg/ybrbbFANSAFETY TEMPERATURELIMITERP.C.B (CONTROL BOARD)GASCONTROLVALV

Page 18

25221910FIMPORTANT NOTESNOTE: Replacement of parts must only be carried out by acompetent person.Before replacing any parts isolate the boiler from t

Page 19 - 7 Instructions to the User

26221910F10 Replacement of Partsfrom boiler by removing the hinge pins, see diagram 5.10.Carefully pull the control knob and extension piece away from

Page 20 - 8 Servicing

27221910F10 Replacement of PartsDiagram 10.6CLEARAIR TUBESECURINGSCREW (2)AIRPRESSURESWITCHELECTRICALCONNECTIONS7227Diagram 10.7SECURINGSCREWFANASSEMB

Page 21 - 9 Fault Finding

28221910F11 Spare Parts11.1 Part IdentificationThe part number and the diagram location will help to identify the part.11.2 OrderingWhen ordering any

Page 22

3221910FIntroductionPlease read these instructions and follow them carefully for thesafe and economical use of your boiler.The Micron series are fanne

Page 23

4221910FInstallation - 1 GeneralIMPORTANT NOTICEThis boiler is for use on Natural Gas (G20) as distributed in theUnited Kingdom and Ireland and canno

Page 24

5221910Fand preferably adjacent to the appliance. It should supply theappliance only and be easily identifiable as so doing.Alternatively, an unswitc

Page 25 - 10 Replacement of Parts

6221910F1 General1.9 LocationThis boiler is not suitable for outdoor installation.The boiler may be installed in any room, although particularattentio

Page 26

7221910F2 Flue and VentilationThe flue must be installed in accordance with the rules in forcein the countries of destination.2.1 Terminal PositionThe

Page 27

8221910FDiagram 3.12.3 Terminal GuardA terminal guard is required if persons could come into contactwith the terminal or the terminal could be subject

Page 28 - 11 Spare Parts

9221910F3 Water SystemsDiagram 3.2PUMPEDRETURNPUMPEDFLOW67703.8 InhibitorAttention is drawn to the current issue of BS5449 and BS7593on the use of inh

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