Glow-worm Micron 50FF User Manual

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2000225227C.04.05
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
We recommend you complete and return your Guarantee Registration Card as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning Glow-worm's own service
organisation on 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Fanned Flue Boiler
This is a Cat I
2H
Appliance
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the current edition of I.S.813
"Domestic Gas Installations" must be used.
To be left with the user
7319
Instructions for Use
Installation and Servicing
G.C. No. 41-047-48
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0800 073 2142
Micron
50FF
Glow-worm
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
www.glow-worm.co.uk
Tel: (01773) 828100
Fax: (01773) 828070
The instructions consist of three parts, User, Installation and Servicing Instructions.
The instructions are an integral part of the appliance and must, to comply with the current issue of the
Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
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Summary of Contents

Page 1 - Installation and Servicing

2000225227C.04.05All replacement partsAll labour chargesAll call-out chargesThank you for installing a new Glow-worm appliance in your home.Glow-worm

Page 2 - Important Information

102000225227C4 Flue and Appliance PreparationDiagram 4.19354

Page 3

112000225227CDiagram 4.39351Diagram 4.4MOUNTINGBRACKETSECURINGSCREWWALLPLUG7317MOUNTINGBRACKETFIXED TO BOILERWALLPLUG4 Flue and Appliance PreparationN

Page 4 - Installation - 1 General

122000225227CCarefully drill though air duct pilot hole and secure with selftapping screw provided in fittings pack, see diagram 4.1.Seal the joint wi

Page 5 - 1 General

132000225227CDiagram 5.37199TAIL PIPETUBINGNUTRUBBERWASHERAIR VENTRETURNFLOW5.1 UnpackingOpen the carton, check the items supplied against the boilerp

Page 6

142000225227CDiagram 5.4MOUNTINGBRACKETNOTE:PIPES REMOVED FOR CLARITYSECURINGSCREW12005MOUNTINGBRACKET5 Boiler InstallationRear Flue fixing.Fit the fa

Page 7 - 2 Flue and Ventilation

152000225227C7663FLUE DUCTEXTENSIONRETAININGCLAMPFANELBOWPRESSPRESSPRESSCLASPDiagram 5.75 Boiler InstallationJUBILEECLIPREARCONNECTION(within casing)D

Page 8 - 3 Water Systems

162000225227C5 Boiler Installation5.8 Pump ConnectionThe pump must be connected to the external controls.5.9 TestingChecks to ensure electrical safety

Page 9

172000225227C6 CommissioningDiagram 6.2 BURNERPRESSURETEST POINTNOTE: Do not adjust anyother setting screws12183GAS PRESSUREADJUSTMENTSCREWMULTIFUNCTI

Page 10 - Diagram 4.1

182000225227C6 Commissioning6.4 Testing - ElectricalTurn the boiler temperature control knob fully clockwise to themaximum setting, which is approx. 8

Page 11 - 2000225227C

192000225227C7 Instructions to the UserInstruct and demonstrate the safe and efficient operation of the boiler, heating system and domestic hot water

Page 12 - 4.10 Flue Positioning

22000225227CImportant InformationGeneral information 3Lighting the Boiler 3General Data 1 4Flue and Ventilation 2 7Water Systems 3 8Flue and Appliance

Page 13 - 5 Boiler Installation

202000225227C8 ServicingDiagram 8.2BAFFLE(6 off)12312REMEMBER: When replacing a part on this appliance, useonly spare parts that you can be assured co

Page 14

212000225227CCONTROLS COVER7166Diagram 9.19 Fault FindingDiagram 8.772299.1 ElectricalIMPORTANT: On completion of the Service/Fault Finding taskwhich

Page 15

222000225227CDiagram 9.29 Fault Finding10270

Page 16

232000225227CDiagram 9.3102719 Fault Finding10275

Page 17 - 6 Commissioning

242000225227Cblg/ybRESETLEDBURNERLIT LEDMAINS SUPPLY230V~50HzBLOCK CONNECTORbkLS Ng/yg/ybrbbFANSAFETY TEMPERATURELIMITERP.C.B (CONTROL BOARD)GASCONTRO

Page 18

252000225227C10 Replacement of PartsDiagram 10.212279SAFETYTEMPERATURELIMITERELECTRICALCONNECTORSSECURINGSCREWIMPORTANT NOTESReplacement of parts must

Page 19 - 7 Instructions to the User

262000225227CDiagram 10.5FRONTINSULATIONRETAININGSCREWSIDE INSULATIONREARINSULATION67886789SIDE INSULATION'A'VIEW ON 'A'CHAMFERCHA

Page 20 - 8 Servicing

272000225227C10 Replacement of PartsDiagram 10.7SECURINGSCREWFANASSEMBLYREDAIR TUBEELECTRICALCONNECTIONSFANSECURINGSCREW (3)7165CLEARAIR TUBE10.11 Air

Page 21 - 9 Fault Finding

282000225227C11 Spare Parts11.1 Part IdentificationThe part number and the diagram location will help to identify the part.11.2 OrderingWhen ordering

Page 22

32000225227CIntroductionPlease read these instructions and follow them carefully for thesafe and economical use of your boiler.The Micron series are f

Page 23

42000225227CIMPORTANT NOTICEThis boiler is for use on Natural Gas (G20) as distributed in theUnited Kingdom and Ireland and cannot be used on any oth

Page 24

52000225227C94421 GeneralPMS = 3.0 bar, is: Maximum water-side operating pressure.The appliance flue type is a C12, C22, C32, and C52. This refers to

Page 25 - 10 Replacement of Parts

62000225227C1 GeneralDiagram 1.37064190mm with Easyfit top flue fitted,160mm with standard/extended top flue fitted,20mm without top flue fittedIncrea

Page 26

72000225227CAAEGGB,CB,CFKCUNDER CAR PORT etc.H,IJDFKFLMQNPThe flue must be installed in accordance with the rules in forcein the countries of destinat

Page 27

82000225227C7065FEED ANDEXPANSIONCISTERN22mm VENT(MIN.)15mm (MINIMUM)COLD FEEDOPEN VENTED FULLY PUMPED WATER SYSTEMRECOMMENDED RELATIONSHIP BETWEENPUM

Page 28 - 11 Spare Parts

92000225227C3 Water SystemsDiagram 3.2PUMPEDRETURNPUMPEDFLOW67703.8 InhibitorAttention is drawn to the current issue of BS5449 and BS7593on the use of

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